Six-axis All-in-one Extractor and Sprayer
主要特性Main Characteristics:
——
1.日本 YASKAWA 伺服控制系統,高防護等級適合惡劣環境下長期運行。
2.開模后模內快速下降取件,模外慢速下降放件,具“快拿輕放”動作功能,實現穩定,完美的取出動作。
3.可以在開模后離噴霧最近的地方待機,減短噴霧下降時間,大大提高噴霧周期。
4.可根據要求在系統內增加存儲多套模具噴涂程序,更換模具時直接在人機界面中調用以前已經存儲的程序即可直接使用,使得操作和維護非常方便。
5.采用人機界面觸摸屏,方便對各種參數進行調整設定,具有故障診斷顯示功能,方便后期的故障診斷與維修。
6.控制箱有信號預留,可與壓鑄機半自動操作,也可與壓鑄機、取出機等連線,成為全自動化設備。
7.配用噴嘴式噴頭組,霧化效果好,方便更換安裝。
8.具備定點噴霧、循環噴霧、浮動噴霧。
9.動、定模可同時吹氣,也可動、定模單獨控制。在噴霧狀態下不吹氣,在吹氣狀態下不噴霧。有上升吹氣功能,可在噴霧工作完成后噴頭上升的同時吹氣以清掃模面的污物,使模面保持清潔。
10.噴嘴采用皮囊控制方式(氣控水),可對流量進行精確控制滿足不同產品,不同位置的噴涂需求。采用外混合式噴涂,每模噴涂結束后在噴嘴處就能實現關閉噴霧,從而減少了脫模劑的用量,減少了殘留,改善了壓鑄車間的生產環境。每個噴嘴在噴涂間歇都持續噴射空氣,加快水分蒸發,同時防止噴頭滴水,減少水分殘留;噴涂結束后,還有獨立設置壓強的強勁噴氣回路,進一步吹走水分和雜質。
1.With Japan YASKAWA servo control system, it is suitable for long-term operation in a harsh environment due to high protection class.
2.The action function of “quick picking-up and gentle putting-down” that is quick descending for picking up inside the die and slow descending for putting down outside the die after die sinking can achieve the stable and perfect extraction action.
3.It can stand by at the place closest to the spray after die sinking to shorten the spray falling time and greatly improve the spraying cycle.
4.Multiple die spraying programs can be added in the system as required. When changing the die, the previously saved program can be called directly on the human-machine interface for direct use to facilitate the operation and maintenance.
5.The human-machine interface touch screen is used to facilitate the adjustment and setting of various parameters. It has the function of fault diagnosis and display to facilitate subsequent fault diagnosis and repair.
6.The control box is reserved with signals for linking with die-casting machine for semi-automatic operation and with die-casting machine and extractor to form fully automatic equipment.
7.It is equipped with nozzle-type sprinkler group with good atomization effect and easy for replacement and installation.
8.It is featured by fixed-point spraying, circulating spraying and floating spraying.
9.Simultaneous and separate blowing is available for moving die and fixed die. No blowing is performed in the spraying state and no spraying is performed in the blowing state. It has the function of ascending blowing, for blowing while the sprinkler ascends after the spraying work is completed to clean the dirt on the die surface and keep the die surface clean.
10.The nozzle is controlled by leather bag (air-controlled water), which can precisely control the flow rate to meet the spraying needs of different products and different positions. With external mixing spraying, the spraying can be closed at the nozzle after each die is sprayed, thus reducing the consumption of release agent, reducing residues and improving the production environment of the die-casting workshop. Each nozzle continuously sprays air at the spraying interval to speed up the evaporation of water, and prevent the sprinkler from dripping water and reduce the residual water at the same time; after the spraying is finished, the strong air injection circuit with independent pressure setting can be used to further blow away the water and impurities.
技術參數Technical Parameters:
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機型 Model | WTSQPB-FT-2# | WTSQPB-FT-4# | WTSQPB-FT-5# |
適用于壓鑄機 Applicable to die-casting machine | 125-400T | 500-850T | 1000-1600T |
噴涂形式 Spraying form | 左中右控制 Left,middlle and right control | 左中右控制 Left,middle and right control | 左中右控制 Left,middle and right control |
噴涂控制單元 Spraying control unit | 總共6個單元 Total 6 units | 總共6個單元 Total 6 units | 總共6個單元 Total 6 units |
所配噴嘴數量 Number of nozzles equipped | 總噴霧位置28 PCS Total 28 PCS spraying positions 所配噴嘴總數為14PCS(動定模各7 PCS) 其余用捫蓋14 PCS Total 14 PCS nozzles are provided (7 PCS for moving die and fixed die respectively),and the remaining 14 PCS are provided with caps | 總噴霧位置36 PCS Total 36 PCS spraying positions 所配噴嘴總數為26PCS (動定模各13PCS)其余用捫蓋10PCS Total 26 PCS nozzles are provided(13 PCS for moving die and fixed die respectively),and the remaining 10 PCS are provided with caps | 總噴霧位置60 PCS Total 60 PCS spraying positions 所配噴嘴總數為36PCS (動定模各18PCS)其余用捫蓋24PCS Total 36 PCS nozzles are provided(18 PCS for moving die and fixed die respectively),and the remaining 24 PCS are provided with caps |
高壓吹氣噴嘴 High-pressure blowing nozzle | 吹氣總數14 PCS(動定模各7PCS) Total 14 PCS blowing nozzles (7 PCS for moving die and fixed die respectively) | 吹氣總數18 PCS(動定模各9 PCS) Total 18 PCS blowing nozzles (9 PCS for moving die and fixed die respectively) | 吹氣總數20 PCS(動定模各10PCS) Total 20 PCS blowing nozzles (10 PCS for moving die and fixed die respectively) |
夾爪數 Number of clamping jaws | 3 | 3 | 3 |
夾取范圍 Clamping range | φ50-70MM | φ70-100MM | φ100-150MM |
上限夾取重量 Maximum clamping weight | 4Kg | 10Kg | 30Kg |
X1/X2軸行程 X1/X2-axis travel | 取件X1軸1900mm Extracting X1-axis 1900mm (噴霧X2軸1000mm) (Spraying X2-axis 1000mm) | 取件X1軸2200mm Extracting X1-axis 2200mm (噴霧X2軸1200mm) (Spraying X2-axis 1200mm) | 取件X1軸3500mm Extracting X1-axis 3500mm (噴霧X2軸2000mm) (Spraying X2-axis 2000mm) |
Y1/Y2軸行程 Y1/Y2-axis travel | 600mm | 800mm | 1200mm |
Z1/Z2軸行程 Z1/Z2-axis travel | 1000mm | 1200mm | 1600mm |
移動速度 Movement speed | 1.5m/s | 1.5m/s | 1.5m/s |
循環節拍 Cycle time | 8sec | 12sec | 18sec |
供氣壓力 Air supply pressure | 6bar | 6bar | 6bar |
脫模劑壓力 Release agent pressure | 4bar | 4bar | 4bar |
電源容量 Power capacity | 380V/3.5KVA | 380V/4.5KVA | 380V/4.5KVA |
外形尺寸 Outline Dimension | 3470mm*1600mm*2215mm | 3720mm*1850mm*2470mm | 5220mm*2440mm*2840mm |
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聯系Contact:鄭女士Ms. Zheng
電話Phone:18962686272
座機Landline:0512-57599873 / 0512-57997101
郵箱Email:weituo9988@188.com
網址Website:www.qfxsw.cn
地址:江蘇省昆山市巴城鎮石牌京阪路1144號
Address: No. 1144 Jinghan Road, Shipai, Bacheng Town, Kunshan City, Jiangsu Province
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